Twin screw chu a chhuak ta a.
Twin Screw Extrusion Machine hi ei leh in, plastic, leh chemical industry atanga thil siam chhuah hrang hrang siamna atana hman tlanglawn tak a ni. He process hi heat leh pressure awmna hmuna raw material plasticization leh homogenization principle atanga siam a ni.
Thil tawn hausa tak .
Kan hnathawk team hian extrusion processing-ah kum 10 chuang an tawng tawh a ni.It is One Specialized is hel in the twin-screw and single screw food food expanding machinery enterprises, company with research and development, production, sales of all kind of machinery and complete sets of equipment for the main business, ka company hian kum sawm chhung zet industry expert team hnathawh a rawn hruai khawm a, extrusion technology lama hmalaknaah hian effort tam zawk a explore a, chuvang chuan a hlawhtling zawk a ni.
Wide product range a ni.
Kan thil siam ber berte chu:snacks ei tur extruder, sangha ei tur, ui ei tur machine, pet food machine, puff snacks machine,core filling snacks machinery, corn puff snack extruder, pet chews food machine, pet snacks machine, corn flakes production line, lab twin screw extruder, double screw extruder, double screw extruder, double screw extruder, Cheetos snack machine, textured soya, soyat, soyat, soyat te. Tin, chutiang chuan...
Customer service tha tak a ni .
Installation + Training:Delivery hnuah, purchasing customer mamawh angin, after-sales service personnel te chuan customer awmna tur hmun ruat an thleng ang a, hmanrua chu a hun takah an dah ang.
Service + Tracking:After-sales service personnel te chuan anmahni ngeiin hmanrua an hman dan tur mawhphurtu customer tinte chu an follow-up survey an neih a ngai a, record chipchiar tak tak leh targeted problems te chu chinfel dan tur an nei tur a ni.
Twin screw extrusion machine hi parallel screw pahnih a awm a, chu chu a sir lehlamah a inher a, barrel chhungah dah a ni. Raw material chu hopper hmangin barrel chhungah a lut a, barrel tawp lam pan chuan screw hmangin a phur a ni. Screw te hi an design a ni a, chu chuan raw material chu temperature range bik ah a compress a, a ti lum a, chu chuan homogeneous mixture ah a chantir a ni. Chumi hnuah chuan die hmangin an force a, an tihlum a, an duh ang product an siam a ni. Twin screw design hian mixing leh kneading action sang tak a pe a, hei hian raw material plasticization leh homogenization a tichak a ni.
Twin screw extruder a thatna te
Intuitive takin parts wear parts wear and tear chu a hrethiam. A hawnna awlsam tak avang hian screw elements leh barrel chhunga inner liner te chu engtik lai pawhin a inbel thin a, chutiang chuan enkawlna tha tak emaw thlak danglam emaw pawh tih theih a ni. Extruded product-a harsatna a awm chuan hmuhchhuah a ni dawn lo va, a tul lo taka bawlhhlawh a awm a ni.
thil siam chhuah man tihtlem. Masterbatch siam chhuah hian a rawng thlak a ngai fo thin. Product thlak danglam a ngai a nih chuan minute tlemte chhungin open processing area chu hawng rawh. Chu bakah, screw pumpuiah melt profile enin mixing process chu analyze theih a ni bawk. Tunah chuan, common twin-screw extruder chuan a rawng a thlak hunah machine tihfai nan tihfai nana hman tur tam tak a hmang a ngai a, chu chu hun khawhralna, chakna hmang tam leh raw material hmanralna a ni. Split twin-screw extruder hian he harsatna hi a chinfel sak thei a ni. A rawng i thlak dawn chuan manual tihfai nan barrel hawn thuai nan minute tlemte chauh a ngai a, chutiang chuan tihfai nana hman theih loh emaw, a aia tlem emaw hman theih a ni a, chu chuan a senso a ti tlem a ni.
Labor efficiency tihchangtlun. Thil hmanrua enkawl lai hian twin-screw extruder pangngai chuan heating leh cooling system te chu an la chhuak hmasa thin a, chutah chuan screw pum pui an la chhuak thin. Split twin screw hi a ngai lo. Bolt tlemte chu phelh la, worm gear box handle device chu her la, twin screw barrel chunglam chanve chu chawi la, barrel pumpui chu hawng la, chutah chuan maintenance tih rawh. Hei hian maintenance hun a ti tawi mai bakah labor intensity a ti tlem bawk.
Torque sang leh speed sang tak a ni. Tunah hian khawvela twin-screw extruders hmasawnna kalphung chu torque sang, speed sang leh energy hman tlem lam a ni. High speed-in nghawng a neih dan chu productivity sang tak a ni. Split twin-screw extruder hi he category-ah hian a tel a, a speed pawh 500 rpm thleng a ni thei bawk. Chuvangin viscosity sang leh heat sensitive materials processing-ah hian advantage danglam tak a nei a ni.
hmanna hrang hrang, thil chi hrang hrang siamna atana hman tlâk; Output sang, quality sang, leh efficiency sang tak a awm thei.
A structure pawh a awlsam hle. Extruder lian takah chuan twin-screw extruder barrel structure chu section engemaw zat atanga siam theih a ni. Barrel chu section engemaw zatah then a nih avangin barrel section tin sei zawng chu a tlem a, chu chuan barrel machining-ah awlsamna a thlen a ni.
Mahse, section engemaw zat atanga siam he extruder barrel chi hrang hrang tan chuan machining hnua inner diameter size leh barrel chhunga section engemaw zat chhunga concentricity accuracy te chu a inmil tur a harsa hle.
Chu bakah, segmented twin-screw extruder barrel chu flange hmanga inzawm a ni a, chu chuan barrel-a heating leh cooling equipment layout-ah harsatna engemaw zat a thlen ang a, temperature control pawh a inang lo lutuk lo ang.
Alloy steel man to zawk humhim nan extruder lian thenkhat barrel chuan inner hole lining emaw casting wear-resistant alloy layer emaw method a hmang a. Extruder barrel pawn lam casing hi ordinary steel atanga paih theih a ni a, chu chuan barrel siamna senso tihtlem tumna a nei thei a ni.
A rilru a buai em em a, a rilru a hah em em bawk a. Twin-screw extruders .
Screw leh barrel pahnih hi "building block" principle hmanga siam a ni. Screw configuration leh barrel setup hi material property leh process mamawh hrang hrang angin a tha thei ang bera siam theih a ni. "Building Block" design hi extruder chu application hrang hrangah a fit hle. Chu bakah, special design hian component pakhat thlak theihna a siam a, extruder pumpui dam chhung a ti rei a, repair cost nasa takin a humhim bawk.
Intermeshing area-a kawng khata screw pahnih inher chhuak speed kalh zawng avangin screw pakhat chuan he hmunah hian material chu a luh tir a, screw dang chuan he area atang hian material chu a nawr chhuak a ni. Chumi rah chhuah chu, screw pakhat atanga a dang a kal zel angin material chu "∞" angin hmalam panin a nawr a ni.
Intermeshing co-rotating twin screw extruder hman dan tur .
Intermeshing area-a gap tlemte avang hian, intermeshing region-a thread leh screw grooves te chu a kalh zawngin a kal a, chu chuan shear rate sang tak leh mahni inthiarfihlim theihna tha tak a siam a, chu chu screw-a thil khawlkhawm eng pawh a scrape off thei a, chu chuan a awmna hun chu nasa takin a ti tlem thei a ni. Chuvangin, intrtmeshing type co-rotating twin-screw extruders hi mixing leh granulation atan an hmang ber a ni. Polymer reaction extrusion atana twin-screw extruders te hi a tam zawk chu fully intermeshing twin-screw extruders an ni a, chung zingah chuan intermeshing co-rotating parallel twin-screw extruders chu chioce hman tlanglawn ber a ni.
Intermeshing corotating twin-screw extruders hian speed hniam leh speed sang tak a nei a. Low-speed co-rotating twin-screw extruder te hi profile atan hman a ni a, high-speed co-rotating twin-screw extruders te erawh chu special compounding leh reaction atan hman a ni thung.
A rilru a buai em em a, a rilru a hah em em bawk a.
Intermeshing counterrotating extruder ah chuan screw pahnih hi symmetrical a ni. Rotation direction hrang hrang avang hian screw pakhata screw flight hmangin screw pakhata material spiral hmalam panna kawng chu a block a ni. Chutiang chuan counterrotating extrudersit intermeshing chuan "∞" ang chi material movement a siam thei lo.
Solids conveying section-ah chuan material chu hmalam pan chuan approximate closed "C" shaped chamber angin an convey a. Mahse, design chuan screw pakhat pawn lam diameter leh screw dang root diameter inkarah clearance engemaw zat a hnutchhiah a, chutiang chuan material chu a kal tlang thei ang.
Intermeshing counterrotating extruders peforms welll conveying leh extruding. Diameter khata extrusion volume chu diameter khata co-rotating extruder aiin a let 1 velin a sang zawk a ni. Chu bakah, a awmna hun rei lo zawk, a lumna tlem zawk, a darh kim vek a, thil chi hrang hrang a darh zau zawk a, homogeneous temperature a thleng thei bawk.
Intermeshing counter-rotating extruders hman dan tur .
Screw pahnih radial clearance kan paltlang hian a material chu shear chak tak, mixing leh compact forces hmanga siam a ni a, chu chuan plasticizing rate a tisang a ni. Screw flight inkar gap thlak danglamin compression ratio duhthusam chu a thleng thei a ni. Intermeshing counter-rotating extruder te hi process task extruding leh granulating te ah an hmang fo thin.
A rilru a buai em em a, a rilru a hah em em bawk a. Twin screw extruder .
He extruder hian parallel pahnih neiin friction leh viscosity hmangin material a convey a ni.
Non-intermeshing screw te hian a inkar ah gap lian tak an nei a, chu chuan leakage flow lian tak a siam a ni. Chuvangin, non-intermeshing type hian intermeshing type aiin application a nei tlem zawk a ni.
Single screw nena khaikhin chuan non-intermeshing screw hian screw inkarah material exchange a tipung a, mahse positive displacement flow a ti tlem thung.An hi mixing, venting, de-volatilizing leh chemical reaction atan an tha hle.
Intermeshing ni lo counterrotating extruder hman dan tur .
Non-intermeshing twin-screw extruder hi reactive extrusion, melt emaw emulsion emaw polymer, coloring, glass fiber reinforcement leh hot melt adhesives siamna atana hman ber a ni a, a tlangpuiin melt content chu darkar khatah material 50% leh 4500-6750 kg thleng a nih chuan hman a ngai thin.
A rilru a buai em em a.
Conical screws te chu tips i hnaih chuan an size a tlahniam thin. A tlangpuiin screw pahnih chu a sir lehlamah an inher thin.
Conical twin-screw extruder-ah chuan screw pahnih atanga siam C-shaped channel volume chu a awm a, barrel chu feeding section atanga discharge section thlengin a te zawk a, screw diameter a te deuh deuh chuan a te zawk a ni. Big bulk-a powder materials te chu feeding zone-ah dahin turning motion hmangin an convey ang. Screw te chu a te deuh deuh chuan a material te chu a compact a, a melt bawk. Discharge zone-ah chuan screw diameter tlem zawk avanga lower screw circumferential speed chuan shear rate a hniam zawk a, chu chuan temp rise a ti tlem zawk tihna a ni.
Conical twin-screw extruders hman dan tur .
Conical twin-screw extruders hi heat-sensitive materials processing atan a tha a, chuvangin PVC powder chu product-ah direct-a process nan an hmang ber. Output extrusion siam chhuah tlem zawk nan chuan conical twin-screw extruders end diameter te te nei te chu hman tlangpui a ni a, conical twin-screw extruder te hi an power- leh cost-saving features avang hian economical choice anga ngaih an nih avangin.
Single Screw Extruder leh Twin Screw Extruder te chu an inhmeh hle.
Single screw extruder tih awmzia chu extruder barrel-ah hian screw pakhat chauh a awm tihna a ni.A bik takin hmun pathum atanga siam a ni a, chungte chu extrusion system, transmission system leh heating leh cooling system te an ni.
Extrusion system 1000 a ni.
Extrusion system hnathawh ber chu polymer material chu uniform melt siam turin melt leh plasticize a ni a, glass state atanga viscous fluid state-a inthlak danglamna chu tihhlawhtlin a ni.
Extrusion system hian feeding system, screw leh barrel te a huam ber a ni. Extruder-a core part a ni a, screw chu extruder-a key core component a ni.
Transmission system 1000 a ni.
Transmission system hi motor, reducer leh bearing atanga siam a ni tlangpui. A hnathawh ber chu screw khalh a, extrusion process-a screw mamawh torque leh torque supply a ni.
Extrusion process chhung hian screw speed chu uniform product quality a nih theih nan stable a ngai a ni. Mahse, thil awmdan hrang hrang hnuaiah chuan hmanrua pakhat chu thil chi hrang hrang emaw, a lem chi hrang hrang emaw a chhuah theih nan hmanrua pakhat chu siam danglam theih a nih theih nan screw speed chu tihdanglam theih a ngai a ni.
Heating leh cooling system .
Extruder-a heating leh cooling system chu heating device leh cooling device hmanga siam a ni a, chu chu extrusion process-a smooth taka kalpui theihna tur condition a ngai a ni. Heating device leh cooling device hian temperature conditions te chu process requirements a tlin theih nan a enfiah tur a ni.
Twin-screw extruder hi single-screw extruder hmanga siam a ni. Feeding performance tha tak, mixing leh plasticizing performance, exhaust performance, extrusion stability, etc. te avang hian extruded products ah te hman a ni nasa hle. Forming processing a ni.
Twin screw extruder chu a then a ni.
Parallel twin-screw extruder-a screw system chu a tlangpuiin section 4-ah then a ni a, chungte chu: Conveying section, melting section (exhaust port), plasticizing section (vacuum port), leh discharging section te an ni.
●Conveying Section: A hnathawh chu thil phurh chhuah leh backing venna a ni.
●Melting Section: He section-ah hian a chhunga thil awmte chu a hmin vek a, heat conduction leh frictional shearing hmangin a inhmeh vek a ni.
●Plasticizing section: A hmin belh leh a, a chhunga thil awmte chu mix la, distributing leh dispersing mixing hnathawh nen.
●Discharge section: Conveying leh pressurizing, pressure engemaw tak siam, materials te chu a compact zawk a, chutih rual chuan a inhmeh belh zel bawk a, chu chuan extrusion leh granulation tum a nei thei a ni.
1999 inkarah hian .
Single screw hi a awlsam zawk a, a man pawh a tlawm zawk. Application thenkhat tan chuan screw pakhat chauh a tawk .
Twin screw hi a tha tawk hle a, energy a humhim thei bawk a, blending leh reactive extrusion lamah pawh a tha zawk
structure principle a danglam a, hman theih tur material range chu a inang lo .
Screw extruder pakhat chauh ni lovin, throughput rate chu screw speed atanga innghat lovin thlan theih a ni.
Twin screw extruder hman dan leh fimkhur dan tur .
Twin screw extruder hmang hian plastic molten molten chu fixed shape extrusion mouth hmangin screw action hnuaiah extrude la, water-cooling emaw air-cooling emaw a nih hnuah cut rawh. Rubber leh plastic leh engineering resin super absorbent resin super absorbent resin siamnaah hian filling, blending, modification, addition, chlorination, polypropylene leh processing-ah te hman a ni.
Nitin siam chhuah danah chuan operation hi a tel tam ber a, mahse technical operator-te’n operation specification an zawm tlat loh chuan, production chauh ni lovin, economic lama hlawkna hloh a thlen ang a, extruder chhiatna pawh a thlen ang. Chuvangin, extruder-te nitin hnathawh dan tur chu a pawimawh hle.
Twin-screw extruder tan hmaa inbuatsaihna .
Twin-screw extruder-a electrical wiring chu a dik leh dik loh enfiah a, unit pum puia anchor bolt te chu a nghet em tih enfiah bawk ang che.
Twin-screw extruder tui tank chhunga tui nêm tak chu enfiah la, tui pump chu start la, rotation direction chu a dik leh dik loh enfiah rawh.
Feeder chu start la, feeding screw rotation lam chu enfiah rawh.
Vacuum exhaust requirement neia operation atan chuan vacuum pump chu start la, rotation direction a dik leh dik loh enfiah rawh. Condensate tank-a vacuum pipeline leh valve-te chu khar la, exhaust chamber-a sealing ring chu a ṭha em tih enfiah rawh.
Storage bin leh hopper chu tifai rawh. Sundries a awm loh thu an confirm hnuah storage bin chu materials nen fill leh ang che.
Pelletizer chu start la, tool rotation direction a dik leh dik loh enfiah rawh.
Twin-screw extruder hmanga hna thawh tanna tur a ni.
Twin-screw extruder parameters te chu heating zone tina temperature control instruments te tan process mamawh angin set tur a ni. Section tin a lumna temperature a thlen hnuah set value a thlen hnuah, temperature chu 30min chhung dah chhunzawm zel la, section tinte temperature control instrument leh solenoid valve (or cooling fan) te chu a tlangpuiin an thawk em tih finfiah belh leh rawh.
Oil pump hi motor hmain a start hmasa tur a ni.
Idling speed chu 20R/min aia sang a ni tur a ni lo va, hun chu chaw pek loh chuan 1min aia rei a ni tur a ni lo.
Speed hniam thei ang bera chaw pek tan la, feeder chu engine speed lian ber nen inmil rawh.
Auxiliary feeding device hi process mamawh ang zelin main machine leh main feeding system chu a thawk tha vek hnuah chauh a tan theih a ni.
Exhaust operation atan chuan main engine chu stable operation state a luh hnuah vacuum pump chu a tan tur a ni.
Strip a chhuah hmain die hmaah ding suh.
Die extruded strip te chu a stable leh uniform em tih te, strip chhe tawh, blocked die eyelets, plasticization tha lo emaw overheating discoloration emaw a awm leh awm loh te, die pressure indication indication chu a normal a, a stable em tih te enfiah fo thin ang che.
Operation tin chu record vek tur a ni.
Twin-screw extruder tihtawp a ni.
Vacuum pipeline valve khar nan feeding mechanism kha titawp la, twin-screw extruder normal shutdown sequence-ah vacuum chamber chunglam cover chu hawng rawh.
Zawi zawiin main screw speed tihhniam la, auxiliary equipment te chu pelletizer ang chi te chu khar la, motor leh oil pump chu off la, pawn lam tui inlet pipe valve tin chu connect rawh.
Emergency-a host tihtawp a ngaih hunah chuan electrical control cabinet-a Red Emergency Stop button chu rang takin hmet la, host leh feeding speed control knob tin chu zero-ah dah leh la, chutah chuan main power switch chu cut off rawh. Fault a bo hnuah chuan normal startup sequence chu calibrate leh theih a ni.
Kan company chungchang .
Kan factory din kum 2012. Kan thil siamchhuahna factory hi 6000m2 aia tam a ni a, hnathawk 60 chuang an awm. Kan working team hian extrusion processing chungchangah kum 10 chuang an tawng tawh a ni. a bik takin hralh hnua service-ah. Kan engineer hian extrusion service atan ram 30 chuangah hna a thawk tawh a. It is One Specialized is alletyed in the twin screw and single screw food expanding machinery enterprises, company with research and development, production, machine chi hrang hrang hralhna leh sumdawnna bulpui atana hmanrua set kimchang tak tak te.
FAQ a ni.
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